Injection molding.

Injection molding is a process in which molten polymer is forced under high pressure into the mold cavity through an opening called sprue.
In this process the pelletized material is put into the cylinder through a Hopper, from where charge passes into the heating chamber where it melts and then it passes into the mold cavity through the nozzle where the polymer attains its shape.
The cylinder is provided with a screw which is also called receprocating screw since it not only rotates but also moves forward and backward according to the polymer molding step.
The characteristics of this process is that the time cycle of this process is very small.
This process is highly productive and polymer of accurate shape and size are formed.(Check out Extrusion molding also)
This process is generally used for thermoplastics.
The thermoplastics used in injection molding process are polypropylene (PP), polycarbonate (PC), acrylonitrile butadiene styrene (ABS) and nylon-6 (N6) etc.

Injection molding.

Comments

Difference between organic and inorganic polymers.

Difference between organic and inorganic polymers. Definition Organic polymers are the polymers that essentially contain carbon atom in the backbone. Inorganic polymers are the polymers that have no carbon atom in the backbone. Structure Most organic polymers have simple structures. Almost all inorganic polymers are highly branched and have complex structures. Electrical Conductivity In most of the aqueous solutions, organic polymers are typically poor conductors of electricity and heat. Inorganic polymers in aqueous solutions are good conductors of electricity, this is because they have high ability to ionise and this makes them better conductors. Flammability Organic polymers are flammable whereas inorganic polymers are nonflammable. Effect on nature Organic polymers are environmental friendly as these are biodegradable. Inorganic polymers are not environmental friendly as these are non biodegradable. Examples Organic polymers include polysaccharide...

Determination of molecular weight by osmotic pressure method

Determination of molecular weight by osmotic pressure method. Osmotic pressure method is also called membrane osmometry. This method is widely used to determine the number average molecular weight of polymers. This method is based on the phenomenon of osmosis. If a pure solvent is separated from a solution through a semipermeable membrane, due to concentration (chemical potential) difference between the solvent and solution, the solvent will flow into the solution through semipermeable membrane. The pressure applied on the solution to completely stop the flow of solvent into it through semipermeable membrane is called osmotic pressure. The theory of osmotic pressure also applies to a solution of polymers. Ordinary solution obeys Van't Hoff equation i.e π=cRT/M Where π is osmotic pressure, c is concentration in mass per unit volume, R is gas constant, T is temperature and M is molar mass. The polymer solution are non ideal. Taking into account their deviation and us...

Polypropylene (PP)

Polypropylene (PP). Polypropylene (PP) is also known as polypropene. Polypropylene is made from the polymerisation of propylene gas in the presence of Zeiglar Natta catalyst or metallocene catalyst. Polypropylene. Thus propene (or propylene) is the monomer of polypropylene. Polypropylene is a highly flammable material. It is sensitive to microbial attacks, such as bacteria and mold. It exhibits excellent resistance to diluted and concentrated acids, alcohols and bases. Polypropylene is used to make lunch boxes, margarine containers, yogurt pots, syrup bottles etc. Disposable syringes is the most common medical application of polypropylene. Polypropylene rope and twine are very strong and moisture resistant very suitable for marine applications. Polypropylene, highly colorfast, is widely used in manufacturing carpets, rugs and mats. Uses of Polypropylene. Questions on polypropylene; Q1) What is polypropylene? Ans) Polypropylene is a polymer of propylen...

Polymers

Search This Blog